Intumescent Paints for Structural Fire Protection
The most common use for intumescent paint in architecture is to provide an aesthetically pleasing finish on exposed structural steel members.
Typical spray applied fireproofing provides a thick surface that requires a finished surround to hide and protect the steel member. Intumescent paint provides the same level of protection in a coating that looks like a thin layer of paint.
The paint product is applied to the steel in layers as needed to generate the thickness that corresponds to the level of protection mandated by the building code. A final layer of paint is applied to provide the desired finish color for the steel.
Intumescent coatings are also being used on structural members made of wood. For wood, the protection is not as much about the heat, but more about stopping the spread of flame and smoke. A coating can be applied to provide a rating on the wood member, but only if a painted look is acceptable. If a natural wood look is preferred, intumescent coatings are not a good choice.
Problems with Intumescent Coatings
Architects need to be aware of two common pitfalls with intumescent paints.
First, the finish is not perfectly smooth – rather, a slight orange-peel effect is achieved. This is very similar to the roller knap finish that you get on wall board. However, some architects are disappointed with the final finish because they expect to see a smooth finish that looks like the perfectly smooth steel. The substrate and required thickness directly affect the ability to produce a smooth finish.
If you are unhappy with the orange peel look, you can require a smoother finish in the specifications for the intumescent coating. The fireproofing contractor is able to sand the finish prior to the decorative coat to achieve a smoother finish, but this is somewhat costly due to the additional labor required. Since the acceptable level of smoothness is subjective, we suggest requiring a mock-up in the specification and asking the contractor to provide an allowance for sanding — this will allow the owner and contractor to be protected by establishing the level of finish up front.